Proactively Control Microbial Spoilage: Monitor, Detect, Protect

These persistent microorganisms can survive over time, even in well-cleaned environments, leading to potential foodborne illness outbreaks and product recalls, both of which are costly and damaging to brand reputation. This nightmare is all too real for many food processors, but it doesn’t have to be. With proactive environmental monitoring programs (EMPs), you can control microbial spoilage and protect your products before they wreak havoc on your production line.

Tackling Contamination with EMPs

The core purpose of EMPs is simple: detect contamination early, so it never reaches your finished product. To execute, a risk-based approach is crucial. EMPs focus on identifying contamination harborage sites within a facility, which are then divided into zones based on the proximity to food or food-contact surfaces. Zone 1 includes food contact surfaces like slicers and conveyor belts, while Zone 4 encompasses non-food-contact areas outside of the processing space.

Proactive Testing for Peace of Mind

With a comprehensive EMP in place, you can monitor microbial levels over time and uncover trends that may reveal potential issues. For instance, if a spike in lactic acid bacteria is detected in your dairy processing line, it’s a signal to investigate the source and bolster cleaning protocols. By staying vigilant, it can help you maintain the integrity of your products.

Hygiene Monitoring

Another valuable tool in maintaining hygienic conditions is the use of Neogen ATP and protein-based hygiene monitoring systems. These tests provide real-time data on the cleanliness of surfaces, which can help you make informed, data-driven decisions about when and where further cleaning is needed. These rapid tests can give immediate feedback, helping you make sure that all surfaces meet cleanliness standards before production begins.

Turning Data into Action

The data collected through EMPs isn’t just for the present moment — it’s a key to long-term improvement. The Neogen® Analytics platform can help you utilize broadcast reporting, floor plans, scheduling, corrective actions and a comparison of facilities data. The software platform increases visibility to food safety testing results, helping you reduce contamination risks.

Take Control Today

With the right environmental monitoring tools, you can beat microbial contamination at its own game. By adopting an EMP, it cannot only help you safeguard your products but also help enhance food safety, reduce waste and protect your brand's reputation.